EXE D High-Tech system integrated into the iconic timber architecture of Münsterland Große Halle

EXE D High-Tech system integrated into the iconic timber architecture of Münsterland Große Halle
Now reaching full maturity, EXE D reveals the true extent of its potential.

The safety of the EXE D ecosystem. A fully integrated closed platform where intelligent digital controllers, chain hoists, wired load cells, encoders and remote assistance solutions operate in continuous dialogue.

An Iconic architecture
A distinctive Zollinger-style wooden vault.

A clear technical objective:
upgrade the existing hoist system by integrating load monitoring and simplifying annual brake inspections.

Following a site survey carried out in May 2024 in the Great Hall of the Münsterland Center, a project was developed step by step, leading to the completion of the first phase in February 2026.

Each chain hoist is managed by the EXE D Digital Controller for monitoring load cells and the lifting positions of every unit.

It is the updated model of the Direct Control Digital Motor Controller, designed for load monitoring and precise position control. Featuring 8 channels at 4 A each, it is linkable up to 72 channels(maximum 1 Master and 8 Secondary units).

Engineered for full integration with inverters and load cells, it delivers accurate, reliable and controlled motion in demanding applications.

Key Benefits of the New System
Simplified annual brake inspection
Thanks to the externally accessible control box located at walkway level, brake testing can now be performed without rope access operations.

Advanced digital control
Memory functions, group creation and integrated load monitoring provide greater operational precision and flexibility.

System Design Considerations
The system follows the principles of EN17206, with the conformity process in progress.

Improved usability
Two connection points for the remote touch interface, each equipped with a local E-Stop.

The project was planned in two phases. During the first phase, the following were installed:

• 20 × EXE D 250 kg D8+ chain hoists with load cells and encoder
• Custom point-to-point wired load cell (star configuration)
• 7 × EXE D digital controllers (8CH)10" touch remote handle w/ Wireless & VPN module for remote assistance
• Auxiliary E-Stop management module
• Dedicated wall boxes for the remote handle with integrated E-Stop

The second phase of the project will involve the replacement of the existing 1000 kg hoists with EXE D units, completing the transition towards a fully integrated digital system.

EXE D is designed as a fully integrated system including “smart” hoists and intelligent controllers, offering plug and play devices. It is the integration between equipment designed to operate as a “single” stage machine.